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View Full Version : How to reduce "surging": R1100RS & R1150RS


Dee Duble Yuh
02-07-2004, 10:23 AM
This text is taken verbatim from from TrevorW's site:

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"Surging" is the major issue for owners of the R1150RS and R1150RT. It is a phenomenon that usually appears at about 2500-3500 rpm under light loads or when cruising with a steady throttle (i.e., around town). It feels like the bike is continually speeding up and slowing down, as if the rider were making tiny throttle adjustments, and it can be very annoying.

It has always been a problem to some extent on oilhead twins, but the larger the engine and the higher the state of tune, the worse it seems to be in practice. Hence the 1150 is worse than the 1100, and the RS/RT are worse than the R/GS and the cruisers.

Some bikes suffer more than others, and it's impossible to predict whether the one you buy will have the problem before you hand over the cash. I would strongly suggest raising the issue with the dealer before purchase, so that you have good grounds for complaint if your bike does it. There's nothing the dealers like more than to say "Sorry, they all do that, Sir". The good news is that there are solutions available if you're unlucky. The links I've included in this section are to what I believe to be pretty definitive information about solutions. There's a lot of less informed speculation around, unfortunately.

Steve Makohin has a good writeup about the possible causes here (http://www.interlog.com/~wateredg/Bike/PurgeTheSurge.html), although most of the cures are only related to the 1100s (Motronic 2.2).

The BMWRT pages, especially their Forum, have more information than you could possibly want on surging - but in the forums, not all of it is accurate. The usual advice is to perform the valve clearance adjustment and throttle synchronisation extremely carefully, which helps on most bikes, but does not cure all of them. Their FAQ (http://www.bmwrt.com/faq/surge.htm) has a lot good information, mainly for 1100s.

In some countries, BMW have approved a different Motronic 2.4 Catalyst Code Plug (CCP) for the 1150RT/RS, which for many people has reduced the surging to an acceptable level. It doesn't seem to completely remove it. You will often see this referred to on the net as the Olive Green CCP. The stock CCP is pink. The effect is to change the mapping of the fuel injection, presumably to run a richer mixture.

You should be able to get your dealer to do this plug swap for you. If not, you can buy the plug and swap it yourself, or just make up a jumper and connect it as shown here (http://www.smugmug.com/gallery/308/6). This is what the green CCP looks like on my bike (http://www.krakar.co.uk/rrs/sofar.htm#remus). The procedure for swapping is to remove the old plug, install the new one, and remove fuse #5 for 30 seconds to clear the memory in the Moronic unit (which will also delete any fault codes it happens to have stored).

One important thing to note: The coding plugs used, and the effect they have (even the effect of not fitting one) is different between the 1100 and the 1150. So be very careful when following advice on the net about this problem, that the solution you're reading about applies to your bike. Also note that the R, GS, S and cruisers, which have engines in varying different states of tune, use different coloured plugs, and it is unlikely to be safe to use these plugs in the RS or RT.

For a further twist, it appears from reading various French and Belgian riders contributions to the RT forums, that BMW dealers in those countries supply some or all 1150 RS/RTs with the CCP removed altogether. There's no definitive evidence I can find about what this setting actually does, but it's probably safe to assume that it's a different, but richer, setting to that given by the pink plug. In the UK at least, the green CCP is now also approved by BMW to be fitted in the 1150RS. I've got this on my bike, and it does what other RS and RT owners have reported. The surging is still present, but a lot less noticeable, and rarely enough to be annoying.

cat0020
05-07-2004, 01:51 AM
I never though my 02 R1150RS single spark had much "surging" problem for 19000 some miles, until I installed a Techlusion 83i, within two blocks of riding, I noticed the difference of the engine smoothness at low RPM.
Now at 22500 miles, numerous non-Techlusion, oilhead, R-bike owners have tried and compared my bike to their own.. most comment about the lack of "surging".. even at 2000 rpm and below.
I didn't notice much performance increase from the installation of Techlusion EFI box, but since the engine pulls nice and smooth through the powerband from low RPM, it does seem that there is more usable power at lower RPM. Which is great for stop and go city traffic.
Very important things, precision thrttle sync should be performed right before the Techlusion being installed. Techlusion EFI box require carefull adjustments at initial set-up, the test ride method is less acurate and troublesome because each adjustment require you to stop the engine and open up the Techlusion EFL box. Better method is making the adjustment while the engine is running and check the Techlusion EFI box adjustments with a voltmeter, the more accurate the voltmeter the better you will be able to adjust the Techlusion. Luckily for me, I had a very experienced and equipped person who performed this adjustment during the installation.

Dee Duble Yuh
19-08-2004, 05:04 PM
A thread about setting up the Techlusion R259 can be found at BMW MOA site: "Techlusion R259 Settings (http://bmwmoa.org/forum/showthread.php?s=&threadid=2326)".

(Thanks to member Honard for this URL.)

MikeH
19-08-2004, 09:40 PM
A procedure was devised to cure severe surging and eratic running problems that certain R series owners have had in the past. This was originated by Rob Lentini et al on the IBMWR website and the link to the write-up is Zero = Zero (http://www.ibmwr.org/r-tech/oilheads/zero528.shtml) . I have not actually carried out this procedure myself as my R1100RS has always run sweetly (touch wood) and it's not something that I would do lightly. The caveat that Rob included in his write-up is important to remember - IF YOU HAVE NO COMPLAINTS WITH YOUR BIKE, LEAVE IT ALONE! Also the part about invalidating the warranty should be carefully considered.

But having said all that, I've read quite a number of accounts from people that have transformed the way their bike runs by carrying out the procedure. It may be worth doing if you are having significant problems with surging and have tried most other measures without success.

I believe that this procedure can only be applied to the R1100RS and NOT to the R1150RS, which has a different Motronic system.